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    <author>
        <name>EN - klimmzugstangen.de  - epic equipment</name>
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    <title>Blog/Atom feed</title>
    <id>https://klimmzugstangen.de/en/blog/custom-fabrication/?sRss=1</id>
    <updated>2026-04-29T15:13:48+02:00</updated>
    
        <entry>
            <title type="text"> Custom Pull-Up Bars by kilmmzugstangen.de</title>
            <id>https://klimmzugstangen.de/en/blog/custom-fabrication/custom-pull-up-bars-by-kilmmzugstangen.de</id>
            <link href="https://klimmzugstangen.de/en/blog/custom-fabrication/custom-pull-up-bars-by-kilmmzugstangen.de"/>
            <summary type="html">
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                                             klimmzugstangen.de offers pull-up bars for various mounting locations – most notably for ceilings, walls, hallways, or any type of sturdy beam. Furthermore, a strong specialization in the manufacturing of custom-made pull-up bars according to specific requirements has been es...
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                 The team at   klimmzugstangen.de   offers pull-up bars for a variety of mounting locations - primarily, as may already be known, for the ceiling, the wall, the hallway, or any type of stable beam. 
 However, the team also specializes in the production of pull-up bars according to specific customer requirements. The process of manufacturing a custom-made pull-up bar or a special order often begins with the submission of a simple hand-drawn sketch or a photo of the planned mounting location. From experience, it is always highly beneficial if the most important dimensions are noted directly on the photo. Providing information regarding the user&#039;s height and the intended use of the pull-up bar also greatly assists in considering an initial solution or immediately proposing one. 
 Below is a brief insight into several customer inquiries and the resulting solutions. 
  Example Inquiries and Solutions  
  1. Pull-up bar for a retail space  
   
 In this example, a pull-up bar was requested for a retail space. As shown, the customer took a photo of the room, added the crucial dimensions, and sent it in. 
 
 
 Height from floor to ceiling: 244 cm 
 
 
 Height of the lintel to the ceiling: 25 cm 
 
 
 Width of the lintel: 40 cm 
 
 
 Width of the floor space: 130 cm 
 
 
 After reviewing the provided dimensions, a custom-made product was not required for this customer. The   pull-up bar B4   could immediately be proposed as the perfect solution. 
  2. Pull-up bar W1 with straight ends for the bedroom  
   
 Another customer wanted to install a pull-up bar in their bedroom. The exact dimensions and the mounting location were recorded on a sketch: 
 
 
 Total length of the bar: 100 cm 
 
 
 Distance between the struts: 76 cm 
 
 
 Length of the tube to the left/right of the struts: 12 cm 
 
 
 This sketch served directly as the blueprint for manufacturing the pull-up bar. Nothing else needed to be clarified, as this is essentially a standard adaptation of the   W-model  . 
  3. Pull-up bar in the outdoor area  
   
 In another example, a customer sent a photo of the mounting location in an outdoor area. The arrow marks the exact position where the pull-up bar is to be attached. Here, only the specific height of the visible wall section needed to be clarified. After receiving feedback from the customer, the   Muscle-Up-Light pull-up bar   could be proposed as the solution. Again, no custom-made product was necessary. 
  4. Ceiling pull-up bar with three eyelets  
   
 This example shows a simple, hand-drawn sketch of a pull-up bar intended for ceiling mounting. The sketch reveals almost all important dimensions and additions compared to the standard models, specifically: 
 
 
 Length of the bar: 60 cm 
 
 
 Distance to the ceiling: 20 cm 
 
 
 Number and position of eyelets: 3 eyelets, placed on the inside of the struts and in the middle 
 
 
 Length of the tube: open 
 
 
 Based on this sketch, the possible lengths of the actual pull-up bar were clarified with the customer. Once these lengths were finalized, the ceiling pull-up bar was manufactured for the customer based on the   D1 model  . 
  5. Custom-made product for the hallway  
   
 In this instance, a customer needed a pull-up bar for their hallway. After reviewing the models already offered on klimmzugstangen.de, the customer created a simple sketch of the desired pull-up bar and sent it via email. 
 From a technical perspective, this sketch also contains all the necessary dimensions and instructions relevant to manufacturing: 
 
 
 Load capacity: at least 200 kg 
 
 
 Material: Stainless steel, preferably powder-coated in black 
 
 
 Length of the bar: 1220 mm 
 
 
 Diameter: 32 mm 
 
 
 After reviewing all specifications, a deviation from the requested diameter (from 32 mm to 30 mm) and from the preferred surface (from powder-coated to stainless steel) was necessary. These were not critical points for the customer, so the bar could be manufactured with the adaptations. The   pull-up bar E2   served as the foundation here. 
  6. Wall pull-up bar with special requirements  
   
 Similar to the example above, images from the existing product range were used for this inquiry. All dimensions important to the customer were noted directly on the image. At the same time, the feasibility of combining two specific models was requested: 
 
 
 Diameter of the ceiling plates: 150 mm 
 
 
 Distance between the struts: 610 mm 
 
 
 Total length of the bar: 980 mm – critical dimension 
 
 
 Combination of   bracket for barbell (1 pair)   and   pull-up bar L3   
 
 
 The requested changes to the dimensions of the ceiling model were feasible. However, the customer wanted to mount the ceiling pull-up bar on the wall. Fundamentally, this is not recommended because the contact surface of the round plates is simply too small. There is a high risk that the bar will break out of the wall. For wall mounting, the specially developed W pull-up bars are available. They feature 30 cm high wall plates, which guarantee a very secure hold in the wall. The combination of the barbell bracket (1 pair) and the pull-up bar L3 could be technically realized exactly as drawn. However, the desired functionality could also have been achieved through a different solution. 
  Conclusion  
 Based on a sketch or a photo of the desired mounting location, concrete solutions can frequently be proposed or ruled out immediately. As demonstrated above, a custom-made product is not always required. Often, standard production models are already available that require little or no adaptation. 
 In any case, it is ensured with every inquiry that the existing spatial conditions are taken into account and that every proposed solution is simple, minimalist, and robust at the same time. Whenever possible, existing technical solutions are utilized. This keeps the effort for the custom production within reasonable limits and ultimately pleases the customer as well. 
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                            <updated>2024-05-22T23:30:00+02:00</updated>
                    </entry>

    
    
        <entry>
            <title type="text">Custom Pull-Up Bars</title>
            <id>https://klimmzugstangen.de/en/blog/custom-fabrication/custom-pull-up-bars</id>
            <link href="https://klimmzugstangen.de/en/blog/custom-fabrication/custom-pull-up-bars"/>
            <summary type="html">
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                                             Wir von klimmzugstangen.de sind wir in der Lage, sehr schnell und unkompliziert auf Sonderw&amp;uuml;nsche zu reagieren. In diesem Blogeintrag stellen wir einige Modelle vor, die wir in den letzten Jahren auf Kundenwunsch gefertigt oder zur Erweiterung unseres Angebots produziert...
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                 The team at   klimmzugstangen.de   is capable of responding to special requests very quickly and easily. This blog post presents several models that have been manufactured in recent years based on customer requests or to expand the product range. Some of these custom-made products can also be viewed in the   Customer photos   section. 
 If a   custom-made product   is desired, please check the link to see if a solution already exists. If not, send an email via the   contact form   with a brief description of the problem and, if applicable, the desired solution. The email, along with a sketch of the desired modifications, can also be sent directly as an attachment to info + at + the domain extension. The request will be reviewed and feedback will definitely be provided. 
 List of Custom-Made Products 
 Pull-up bar with bent struts for a roof structure 
   
 The following models were manufactured a few years ago. The upper illustration shows a pull-up bar with bent struts. This pull-up bar was mounted in the roof structure on the rafters, directly below the ridge (the top edge of the roof construction). To achieve this, the struts had to be bent at an appropriate angle before the pull-up bar was welded together. 
 Pull-up bar for a beam 
   
 The photo shows a pull-up bar with U-brackets. The U-brackets act as a kind of shoe for the beam and therefore had to be manufactured to precisely specified dimensions. 
 The pull-up bar was mounted by hooking it onto the beam. The U-brackets were then screwed to the wood. From today&#039;s perspective, it was a complicated solution that would not be executed in this manner anymore; see the note regarding this below. 
 If a pull-up bar is to be mounted on a beam and this beam does not allow for the attachment of the standard models, square or rectangular brackets can alternatively be welded on (each with two or four holes for the screws), so that the pull-up bar can be mounted at the bottom or on the side of the beam. For a more detailed representation, see also the illustration above. A solution with square brackets is more cost-effective than the custom solution with the shoes for the beam shown above. 
 Meanwhile, several   series models for beams   are available. The latest development, the   G-model series  , no longer even needs to be screwed to the beam, but is attached to the beam using lashing straps. 
 Pull-up bar with three mounts 
   
 The following pull-up bar was manufactured for a rowing club. The requirement was to build a pull-up bar that could be used by several people simultaneously. The simplest solution would naturally be to take a slightly longer tube and weld it into several ceiling mounts. However, this solution could not be implemented, as the construction was not allowed to be long. But by bending the tube, the basic construction could be maintained, as seen in the illustration. The additional effort compared to the standard models was minimal. Shipping, however, was quite expensive because the pull-up bar exceeded all maximum dimensions permissible at the time and could not be delivered as a normal parcel - ultimately, the pull-up bar had to be delivered via a freight forwarding company. 
 Pull-up bar with two tubes 
   
 A custom-made product recently produced was a pull-up bar D2 featuring a second horizontal tube, see the illustration above. The requested addition was relatively simple to implement, which also kept the additional costs within limits. The second tube was welded between the two struts, 7 cm below the ceiling mounts. The second tube is 60 cm long and also has a diameter of 30 mm. A cord, a strap, a rope, or something similar can be attached to the additional tube to perform supplementary bodyweight exercises. 
 Pull-up bar with extra-long struts 
 Among the simplest custom models manufactured are the standard models where the wall or ceiling distance is altered. The following illustration shows a pull-up bar where the distance to the ceiling was modified. The round plates of this D-model are not visible because they are located behind the suspended ceiling. Of course, the custom-made product was not simply screwed to the ceiling. The pull-up bar was attached to the ceiling with the decorative plates before the ceiling was suspended. Even if this type of mounting is very cumbersome, it is always practical to have the pull-up bar located where one walks past daily – one automatically performs more pull-ups then. This is stated from personal experience. 
 Pull-up bar for carabiners 
   
 Another custom-made product was also required to have additional suspension points. However, these had to be located exactly under the curved tube. This meant the solution featuring the additional horizontal tube below the ceiling was no longer viable. Carabiner hooks were to be attached to the additional mounting points. This request was somewhat more complicated to realize, but still feasible. First, new struts had to be laser-cut. The ceiling mounts ended in a thinning extension – a kind of teardrop with a hole in the middle, see the illustration above. Subsequently, the pull-up bar was welded, pickled, and brushed as usual. 
 Pull-up bar with bent struts 
   
 This specific custom-made product has only been manufactured twice so far. In both cases, the pull-up bar was to be attached to a concrete pillar, each of which was approximately 30 cm wide. The normal distance between the struts of the W-models is 60 cm - at least 40 cm too much. Naturally, reducing the distance between the struts to 20 cm is easily possible. However, due to leverage, the tube would have bent on the left and right, starting from the welded point with the strut, during the first normal load application. 
 This is because the tube would be approx. 45 cm long on the left and right (tube 110 cm; middle 55 cm; to the left 10 cm: left strut - remainder approx. 45 cm, to the right 10 cm: right strut - remainder approx. 45 cm). Too long to be able to withstand normal weight. For this reason, the struts were then bent so that the actual distance between the wall brackets is 20 cm and the ends of the tubes are only 15-20 cm long. The final appearance of this custom-made product is shown in the last illustration. 
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                            <updated>2011-08-18T23:30:00+02:00</updated>
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        <entry>
            <title type="text">Custom Pull-Up Bars with Square Mounting Plates</title>
            <id>https://klimmzugstangen.de/en/blog/custom-fabrication/custom-pull-up-bars-with-square-mounting-plates</id>
            <link href="https://klimmzugstangen.de/en/blog/custom-fabrication/custom-pull-up-bars-with-square-mounting-plates"/>
            <summary type="html">
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                                             Du findest bei uns nun auch maßgefertigte Klimmzugstangen mit quadratischen Platten für flexible Befestigung an Decken, Wänden &amp; Balken. 
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                 Meanwhile, many different pull-up bars are manufactured upon request. These models are offered as custom solutions for the ceiling, wall, beam, hallway, or other mounting locations. 
 Recently, it has also become possible to weld   square plates as wall or ceiling brackets   onto the pull-up bars. As a standard, the pull-up bars feature round plates that are 150 mm in diameter and provided with four drill holes each, arranged in a bolt circle of 125 mm (centered). The thickness of the plates is 8 mm. 
 The reason for this innovation: It sometimes occurs that the round plates are simply too large for specific mounting locations. This is the case, for example, if the pull-up bar is to be attached to a wooden beam that is only 120 mm wide. 
 The picture below shows such a square plate, with sides each measuring 100 mm in length. Pull-up bars equipped with these plates can be seamlessly mounted on beams with a width of at least 120 mm. A steel beam must be at least 100 mm wide in this context. 
   
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                            <updated>2010-12-27T02:00:00+01:00</updated>
                    </entry>

    
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